Maximize Uptime, Minimize Disruption

Keep your manufacturing equipment operating at peak performance with our comprehensive maintenance services designed to prevent failures, extend asset life, and optimize productivity.

Overview

Equipment downtime directly impacts your bottom line. The Institute of Ceylon Manufacturing provides proactive maintenance solutions that reduce unexpected breakdowns, extend equipment lifespan, and ensure consistent production capability. Our experienced technicians understand the unique challenges of Sri Lankan manufacturing environments and deliver reliable, cost-effective support.

Our Maintenance Services

Preventive Maintenance Programs

Schedule regular inspections, lubrication, adjustments, and component replacements to prevent failures before they occur. Our customized PM programs are designed around your equipment, usage patterns, and production schedules.

Predictive Maintenance

Utilize condition monitoring, vibration analysis, and performance trending to identify potential issues early. This data-driven approach allows planned interventions before minor problems become major failures.

Emergency Repair Services

When unexpected breakdowns occur, our rapid response team provides expert troubleshooting and repair to minimize production loss. We maintain critical spare parts inventory and offer 24/7 emergency support for critical equipment.

Equipment Overhauls

Restore aging equipment to like-new condition through comprehensive rebuilding, component replacement, and precision alignment. Overhauls extend equipment life at a fraction of replacement cost.

Calibration & Alignment

Maintain manufacturing precision with regular calibration of measuring instruments, machine alignment, and accuracy verification. Proper calibration ensures consistent quality and reduces scrap.

Spare Parts Management

Optimize inventory levels with our spare parts analysis and management services. We help identify critical spares, establish appropriate stock levels, and source quality replacement components.

Equipment Expertise

CNC Machining Centers

Mills, lathes, multi-axis machines, Swiss-type machines, and specialty machining equipment.

Conventional Machine Tools

Manual lathes, mills, grinders, drill presses, and other metalworking equipment.

Fabrication Equipment

Press brakes, shears, punches, stamping presses, and welding systems.

Material Handling

Conveyors, hoists, automated storage systems, and transfer equipment.

Auxiliary Systems

Coolant systems, chip conveyors, hydraulic systems, pneumatic systems, and electrical panels.

Maintenance Programs Tailored to Your Needs

Comprehensive Maintenance Contracts

Complete maintenance coverage including scheduled PM, repairs, parts, and emergency support. Predictable monthly costs eliminate budget surprises.

Scheduled Service Agreements

Regular preventive maintenance visits on a schedule that fits your production calendar, with repairs and parts billed separately.

On-Demand Service

Pay-as-you-go support for organizations with established maintenance capabilities who need occasional expert assistance.

Training & Knowledge Transfer

Develop your internal maintenance team’s capabilities through hands-on training, documentation, and mentorship.

Our Approach

Proactive, Not Reactive

We focus on preventing problems rather than just fixing them, reducing costly emergency repairs and production interruptions.

Data-Driven Decisions

Maintenance records, performance tracking, and condition monitoring inform our recommendations and optimize maintenance schedules.

Minimize Production Impact

We schedule maintenance during planned downtime, work efficiently to reduce equipment offline time, and coordinate with your production team.

Cost-Effective Solutions

Balancing maintenance investment with equipment value and production requirements, we recommend solutions that make business sense.

Knowledge Transfer

We document all work, train your operators on proper care, and share insights that help your team maintain equipment between service visits.

Benefits

Increased Equipment Availability

Reduced downtime means more production time and better on-time delivery performance.

Extended Equipment Life

Proper maintenance protects your capital investment and delays costly equipment replacement.

Consistent Quality

Well-maintained equipment produces consistent, in-specification parts with less scrap and rework.

Lower Operating Costs

Preventive maintenance costs significantly less than emergency repairs and replacement of failed components.

Improved Safety

Regular inspection and maintenance prevent hazardous equipment failures that endanger operators.

Better Planning

Predictable maintenance schedules allow better production planning and resource allocation.

Get Started

Protect your manufacturing investment with reliable, professional maintenance services. Contact us to discuss your equipment support needs.