Reverse Engineering

Recreate, Improve, and Innovate

When original documentation is unavailable or components need improvement, our reverse engineering services deliver accurate digital models and manufacturing-ready designs.

Overview

Reverse engineering transforms physical parts into detailed CAD models, enabling reproduction, modification, improvement, or integration into new designs. The Institute of Ceylon Manufacturing combines advanced 3D scanning technology with expert CAD/CAM capabilities to provide comprehensive reverse engineering solutions for manufacturers across Sri Lanka.

When You Need Reverse Engineering

Obsolete Components

Reproduce parts that are no longer manufactured or supported, ensuring continued operation of critical equipment without costly upgrades.

Missing Documentation

Create accurate CAD models when original drawings or specifications are lost, damaged, or never existed.

Design Improvement

Analyze existing components to identify opportunities for enhancement in functionality, manufacturability, or cost reduction.

Competitive Analysis

Understand competitor products, benchmark performance, and inspire innovation in your own designs.

Legacy Equipment Support

Maintain and repair older machinery by creating digital records of spare parts and critical components.

Custom Modifications

Adapt existing designs to new applications, materials, or manufacturing processes.

Our Reverse Engineering Process

1. Component Assessment

We evaluate the part’s complexity, material, critical features, and intended use to determine the optimal reverse engineering approach.

2. 3D Data Capture

Using high-precision 3D scanning, we capture complete geometric information including complex surfaces, internal features, and fine details.

3. CAD Model Creation

Experienced engineers reconstruct the part in professional CAD software, creating parametric models that support future modifications and manufacturing.

4. Design Validation

We verify dimensional accuracy, analyze fits and tolerances, and ensure the model meets functional requirements.

5. Manufacturing Documentation

Receive complete CAD files, engineering drawings, material specifications, and manufacturing notes ready for production.

Services Included

Surface Modeling

Create accurate representations of complex freeform surfaces, sculpted geometries, and organic shapes.

Parametric CAD Development

Build fully parametric solid models that allow easy modification of dimensions, features, and configurations.

Drawing Generation

Produce professional engineering drawings with dimensions, tolerances, GD&T, and manufacturing notes.

Tolerance Analysis

Evaluate critical dimensions and establish appropriate tolerances for manufacturing and assembly.

Design Optimization

Identify opportunities to improve manufacturability, reduce material usage, or enhance performance.

Multi-Component Assemblies

Reverse engineer complete assemblies with accurate mating relationships and assembly documentation.

Industries We Serve

• Industrial machinery and equipment manufacturers
• Automotive parts and aftermarket suppliers
• Agricultural equipment manufacturers
• Consumer product developers
• Aerospace and defense contractors
• Tool and die makers

Deliverables

• Parametric CAD models (SolidWorks, STEP, IGES, Parasolid, etc.)
• 2D engineering drawings (PDF, DWG, DXF)
• Manufacturing specifications and notes
• Material recommendations
• Tolerance analysis reports
• 3D printable STL files (when applicable)

Benefits

Restore Production Capability

Quickly return to manufacturing critical parts without lengthy design cycles.

Reduce Dependency

Eliminate reliance on single suppliers or obsolete equipment by creating your own manufacturing capability.

Accelerate Time-to-Market

Leverage existing proven designs as starting points for new product development.

Lower Costs

Avoid expensive redesign projects when existing components can be accurately recreated or improved.

Preserve Knowledge

Create permanent digital records of valuable designs before physical samples are lost or deteriorate.

Start Your Reverse Engineering Project

Whether you need to recreate a single component or document an entire assembly, our team is ready to deliver accurate, manufacturing-ready CAD models.